Hobart Handler Wire Welder Reviews

Updated Nov. 2019
Hobart 500559 Handler 140 MIG Welder 115V
401 Reviews
Hobart 500559 Handler 140 MIG Welder 115V
  • Welds 24 ga up to 1/4 in mild steel
  • Processes Recommended-MIG-Cast Iron,Copper,Brass,Titanium, Magnesium Alloys. Flux Cored- Aluminium, Cast Iron,Copper,Brass,Titanium, Magnesium Alloys
  • Operates off 115V standard household current.Wire Feed Speed Range 40 - 700 IPM. 50 - 740 IPM at no load
  • Amperage output: 25–140; 20% duty cycle @ 90 Amps, 19V
  • 5-position voltage control selector adds a smooth, stable arc at all welding thicknesses

Last update on 2019-12-14 PST - Details

  • Easy to use, simple set up, well packaged.
  • Affordable price, decent size, lightweight
  • Functional, made in USA
  • Easy spool loading, versatile controls
  • May need to purchase an extension cord

The Hobart Handler Wire Welder (also known as the Handler 140) is a highly-rated wire feed welder. It is perfect for MIG or fluxcore welders and it comes with everything you need included. And unlike many products bought online, this welder is made in the USA.

It operates on 115V and recommends a 20 amp circuit for use. It is lightweight and very portable, so it is great for welders on the go or home projects alike. This affordable tool has an industrial cast aluminum drive system to boast and comes with the MIG gun, built-in gas valve and other items to complete the package.

Hobart 500559 Handler 140 MIG Welder 115V
Welds 24 ga up to 1/4 in mild steel

Last update on 2019-12-14 PST - Details

Review The Product

See specifications, product features, reviews, and more below or check it out on Amazon and see for yourself.


  • Welds 24 gauge up to 1/4 inch mild steel
  • 115V operate
  • 25 to 140 output amp
  • 20% duty cycle at 90 amps
  • Durable feed head — quick release drive roll lever
  • Industrial cast aluminum wire drive system
  • 5-position tapped voltage control settings
  • 200 amp heavy duty work clamp
  • Dual-groove — quick change drive roll
  • Weighs 57 pounds
  • Comes with a limited warranty
  • Made in USA

Key Features

This US-made welding tool comes with the 10 foot MIG gun with liner, built-in gas gauge, 10 foot work cable and clamp, dual gauge regulator, gas hose, and an 8 inch spool adapter.

It also comes with extra .030 contact tips and a sample spool of .030 fluxcore wire, an owners manual and a set-up guide.​

The Best Features of the Handler 140​

A great feature of this tool is the 5-position tapped voltage control. With it, you have the ability to select a control in order to fine-tune an arc. This gives you the power to weld a smooth arc on even the thickest of materials. I figure this is where the name “The Handler” came from.

The 200 amp heavy duty clamp is great too because it makes this tool great for professional and heavy duty uses.​

It is also very easy to set up and gain control of. It makes a nice welder for beginners because it isn’t difficult to use. It includes a guide and owner’s manual so anyone can set it up easily.​

Hobart 500559 Handler 140 MIG Welder 115V
Welds 24 ga up to 1/4 in mild steel

Last update on 2019-12-14 PST - Details

Best benefit – Why it is best seller in Amazon?

This unit is a top seller with great Amazon reviews for lots of reasons. One reason is that it is US made.

Welders with years of experience understand the difference the quality in parts can make in a welder and they really appreciate the quality that the Handler 140 has to offer.

Even novice welders take notice of the quality components the Handler 140 has and the easy set-up all because it is a US-made unit.

The users buy this product for the power the 115V gives and recommend it for those who do not want to go for a 220V unit but still want power and accuracy.​

Who need it most? When?​

The Handler 140 is perfect for welding exhaust systems, mower decks, tool carts, autobody panels, auto projects, metal materials, fences, frames, etc. That’s just to name a few!

It is a very versatile tool and it great for many welders who want to work on household projects, home repairs, auto body, and tougher jobs that demand welding excellence.

A lot of the reviewers on Amazon are at-home welders who were looking for a strong welder to tackle home improvement projects and also professionals who needed a portable and powerful welder for the job.

Because this welder is so versatile, it works as a nice fit for lots of people.

It is also recommended for those who need a powerful tool but don’t feel like they need to purchase a 220V unit.​

Hobart 500559 Handler 140 MIG Welder 115V
Welds 24 ga up to 1/4 in mild steel

Last update on 2019-12-14 PST - Details

Customer Reviews:

The users like that is leaves a good bead and is smooth and powerful at the same time.

They all agree it is a great unit for beginners because it is forgiving and comfortable to use.

They all agree that it is a much sturdier and made of high quality material because it is made in the USA.

They are glad to support homegrown products and are satisfied with the price for the tool.


To conclude this review, it is safe to say it is a very well-liked tool and popular item online.

Welders have been a fan of Hobart for years and feel that this model is a great value.

The package includes the MIG gun with liner, a built-in gas gauge and much more so it is a great starter tool for beginning welders.

It is a tool recommended for use in home projects, for welding thick metal materials, and for use in auto body and farm projects.

It is a versatile tool with adjustable settings and an easy set up.There are not many negative things to say–here or on other websites–about the Handler 140.

It is highly recommended if you are in the market for a quality 115V welder.

Hopefully this review combined the facts with the opinions to show just why it is a top seller on Amazon.

Hobart 500559 Handler 140 MIG Welder 115V
Welds 24 ga up to 1/4 in mild steel

Last update on 2019-12-14 PST - Details

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